Extreme^® 1024 High Performance Roll Up Door

Name: Extreme® 1024 High Performance Roll Up Door
Brand: Cookson Door

High Performance Doors

Model Number: EPD1024, EPI1024

The Extreme® 1024 Door is engineered to provide maximum performance with minimal lifetime cost. It’s tested to handle over one million open-and-close cycles at speeds three times faster than a standard door. Efficient operation ensures a tighter, more secure building envelope—improving energy efficiency and traffic flow. Delivering both efficiency and long-term value, performance is backed by our five-year warranty.

The Extreme 1024 Door has the lowest lifetime and cost-per-cycle versus other high-performance slatted products. Your savings increase when compared to standard coiling doors used incorrectly in high-cycle openings. Paired with our APEX™ Pro SmartController™, plug-and-play wiring allows for easy setup and ensures a smooth start-and-stop that reduces wear and tear. For climate-controlled spaces, the insulated model with our patented Thermiser Max® sealing system dramatically cuts down on air leakage, meeting the stringent requirements of ASHRAE 90.1, IECC, and California’s Title 24.

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Extreme® Series Door Drive & Control System

This door features our first intelligent control panel - the APEX Pro SmartController™ . It features:

Plug-and-play connections between the motor, control panel, and standard sensors
LCD screen that walks user through:
- Initial door commissioning
- Electrically set limits
- Status and error messages
- Many common door adjustments

This door also comes with a compact direct drive operator with no roller chains or sprockets and an internal inertia brake for safety.

Sizes

Standard construction up to 30' wide, 20' high*
For openings that fall outside of the standard construction, please contact us

*Maximum allowable for height and width independently. Not all configurations available for combined maximum widths and heights. Please consult factory for more information.

Standard Materials and Finishes

Operational up to 10 PSF maximum wind load.

Our Apex™ Pro SmartController intelligent control panel featuring plug and play wiring makes installing and servicing the Extreme 1024 High Performance Door easier than ever before. The LCD screen communicates safety status messages, provides easy-to-follow instructions for roll up door commissioning, and electronically sets door limits. When the security door limits are set, they are continuously monitored and adjusted.

Materials & Finishes

Extreme 1024 High Performance Doors come with a unique and lasting powder coat finish customized for high-cycle usage as standard. The door’s curtain material consists of:

18 or 22 gauge galvanized steel:
- Finished with a rust-inhibiting CycleShield™ finish in Gray, Tan or White
Stainless Steel Slats:
- Minimum 20 gauge AISI type 304 #4 finish stainless steel

The CycleShield finish for 1024 High Performance Doors. The base coat is consistent with ASTM A653, and is finished with a baked-on polyester powder coating. CycleShield is:
- Friction and wear-resistant for high-cycle applications
- Rust inhibiting and resistant to acids, alkalis and oils at normal temperatures
- Recommended for exterior, corrosive and/or abrasive environments
- Available as an option in a palette of more than 180 standard RAL colors
  
  Additional colors are available. Extended lead time may apply. Click here for additional material and finishes information.
For a more durable finish, upgrade to CycleShield® Ultra™ powder coat finish. It is a polyester-based, textured, wear-resistant clear coat that provides improved durability against deterioration and/or marring of the curtain during regular use.

Finish/gauge availability varies by product. Please contact us for detailed finish/gauge availability.

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Performance Upgrades

Vibration Isolator

Vibration Isolators effectively reduce the amount of vibration* caused by operation of doors and grilles.
*Vibration was reduced by14%+ on doors and grilles with vibration isolators installed compared to doors and grilles without the system
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LED Visual Light Kit

The LED Light Kit provides a high-visible status indication for overhead doors and grilles. Designed for challenging environments like fire and emergency services, parking garages, and warehouses, the effective LED light strips limit downtime, maintenance, and repair costs.

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Seismic Performance Validation

We can provide project specific seismic calculations for all coiling doors that are mounted Face of Wall or Between Jambs to steel or masonry. Seismic performance validation is per ASCE 7-05.

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Aesthetics

LED Visual Light Kit

Custom Slats

Slats with multiple small window size punched slots that create an open curtain design. Maintains a high level of security while allowing for ventilation and visibility.

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Hood and Operator Covers

Metal cover to protect the coil or operator from exterior weather, debris or to meet OSHA or UL 325 safety requirements.

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Vision Windows

Improve aesthetics and visibility with one- or two-way windows incorporated in the curtain.

One-way vision windows allow occupants to only see out offering a perfect balance of natural light, enhanced security, and privacy.

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Safety and Protection Options

Sensing Edge - Entrapment Protection Device

Designed with a flexible black rubber TPE material, our new sensing edge has two fins that conform to variations in the floor on both the interior and exterior of your door or grille ensuring a secure seal without requiring you to overset the bottom door limit. The sensing edge is easy to clean and remains free from rust and dirt stains, maintaining a fresh uniform appearance. With flexible 1" sealing fins, our sensing edges provide maximum protection while withstanding the elements.

On-the-go Sensing Edge Repair Kit now available. Contact the Service Department at 1-800-390-8590

To determine the best entrapment device for your application, check out our Entrapment Device Protection Overview document.

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Entrapment Protection Devices

Entrapment protection devices ensure that a motorized door or grille will not close on an object. If an object enters path of closure, the entrapment protection device will stop the door or grille from closing and return it to the fully open position.

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Guide-Mounted Interlocks

An electrical cutout switch to prevent motor operation if locking device is not first disengaged.

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WeatherGard™

Include weather seals at the guides and bottom bar with an internal hood baffle at coil housing. Lintel mounted nylon brush seal also available.

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Unique Design Solutions

Sloping or Irregular Openings

Our special bottom bar designs can address these conditions.

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Windload Options

The Extreme 300 Series Door offers the below windload options:
- Static up to 50 PSF design windload.
- Operational up to 10 PSF maximum wind load.

SmartSync Diagnostic Tool

SmartSync Diagnostic Tool for APEX Controller

Connect the SmartSync Diagnostic Tool to the APEX controller for instant door or grille diagnostics. This tool empowers field technicians and Electrical Support Specialists to effortlessly diagnose, repair, and resolve issues with the APEX controller —streamlining your workflows and helping customers get back to business.

Specification Sheets

BIM Objects

Drawing Generator

Need to see clearances and mounting details? Enter your opening dimensions into our Drawing Generator, and get custom generated drawings of your door with all the details.
High Speed Rolling Door Drawing Generator